238 products
238 products
Berka - Berka - Oni-Mugi Single Long-Brim Boater Hat
A boater hat made from roughly woven oni-mugi straw.
A classic unisex hat finished with a wide ribbon.
A boater hat with an eye-catching classic wide ribbon
This hat uses "oni-mugi" straw, which is different from regular straw.
We used this roughly textured, unique straw to create a boater hat with a long brim.
The 10cm wide ribbon makes a statement that matches the hat's distinctive character.
It's a classic unisex boater hat with a strong presence.
The unusual texture captures the eye
We named it "oni-mugi" (demon straw) because it is rough and jagged like a demon's teeth.
Oni-mugi is a precious material made from "straw" but woven in a different way than regular Sanada braid.
Its characteristic is that the Sanada braid itself is jagged and coarse like teeth.
Unlike regular flat straw Sanada braid, it has a textured, uneven feel,
giving it a rustic, handcrafted appearance.
"Straw" material with excellent breathability, ideal for sun protection
We use "straw Sanada" as our material, which is made by hand-braiding seven straw stalks into one.
While straw hats cannot be folded, making them somewhat inconvenient to carry, they offer many unique charms.
It offers the unique texture and coolness of natural materials. Straw shimmers slightly when exposed to sunlight. This is a unique characteristic of straw, not found in artificial materials.
Its coolness is proven by the fact that many farmers still use it. The fibers of the stalks themselves contain countless invisible holes, which, after drying, are thought to act as air vents. Additionally, because it is a slightly firm material, even a long brim does not easily droop, making it useful for sun protection.
Established in 1880 - A long-established company with over 100 years of history
Straw hats are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Shop is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are woven into one material, and then each hat is meticulously sewn in concentric circles by craftsmen.
"Straw," a natural material, is breathable and ideal for sun protection, making it an indispensable hat for summer.
At Tanaka Hat Shop, we continue to meticulously handcraft each popular straw hat for all genders and generations using traditional methods.
Adjustable adjuster
A hook-and-loop fastener is installed inside the sweatband, allowing for size adjustment by pulling the fastener.
The adjustment range allows the hat to be made approximately 1.5cm smaller than the indicated size.
Even for those who don't need adjustment, it's useful for fine-tuning on windy days.
COLOR
Natural × Black Ribbon
Natural × White Ribbon
Sewing that tests the craftsman's intuition
Straw braid, softened by soaking it in water, is sewn with a hat-making sewing machine.
Starting from the "vortex," the crown of the hat, it is sewn by layering in a circular fashion.
The craftsman carefully sews while occasionally checking the size with a hat block.
The thinner the material, the more difficult the sewing becomes, and only skilled craftsmen can create beautiful shapes.
Hats sewn with highly skilled techniques are not only beautiful but also extremely comfortable to wear.
Kanhoshi, a local seasonal tradition
Straw hats are sewn from autumn to winter for the coming spring.
After the material is softened by soaking it in water for sewing, the finished straw hats are sun-dried.
This process is often carried out during the cold, dry winter months, hence it is called "Kanhoshi" (cold drying), and the straw hats laid out across the ground have become a "seasonal tradition" of Kasukabe City.
Shaping to give the hat character
Using a dedicated shaping machine with a metal mold, the hat is pressed and shaped by water pressure.
Depending on the design, the crown and brim may be formed separately by hand-steaming using different wooden molds.
With a wide variety of molds, it is possible to create hats of various designs by combining them.
Decoration
After shaping, decorations such as sweatbands and ribbons are applied.
Everything is done by hand, and the ribbons, which serve as accents, are carefully sewn on one by one by skilled craftsmen.
Finishing
Finally, fine straw "frays" are removed.
When straw braid is woven, the surface skin may peel off or the sprout parts may stick out.
If worn as is, it would feel prickly and uncomfortable.
For the wearer's comfort, these are cut one by one by rubbing the hat with the palm of the hand.
This is a craftsman's thoughtfulness for the wearer.
| Product Details | |
| The boater hat is a classic women's hat. With a design loved by all ages, it's a staple in any summer wardrobe. This "Malan" is made from slightly finer material and is an adult-spec boater hat with a height of 9cm, allowing it to be worn securely. |
|
| Size | Head Circumference / 57.5cm *Adjustable with hook-and-loop fastener (up to approx. -1.5cm) Height / 8.5cm Brim Length / 8cm |
| Material | 〈Main Body〉Natural Plant Fiber (Straw) 〈Sweatband〉Polyester 〈Grosgrain Ribbon〉Rayon |
| Country of Origin | Japan |
| Remarks | 〇As this product is handmade, there may be slight individual differences, and sizes are approximate. 〇Please do not use a hairdryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If it gets wet, please reshape it and dry it in the shade. |
The popular boater hat, now with a finer material for a more sophisticated adult style.
The boater hat is a classic women's hat. It's a timeless design loved by all ages, a staple in any summer wardrobe.
This "Maran" boater hat is crafted from a slightly finer material and stands 9cm tall, designed for adults who want a secure and stylish fit.
The charm of a simple ribbon that suits any outfit.
Crafted from fine straw, this hat showcases the artisan's handiwork, exuding an air of elegance.
Whether worn securely or tilted casually, the styling is entirely up to you.
With its natural feel and simple design, it's not limited to casual outfits like T-shirts and jeans; it also complements dresses made of linen and other materials.
Its charm lies in its versatility, suitable for both city and resort settings.
Founded in 1880 - A long-established company with over 100 years of history
"Straw hats" are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and Tanaka Hat Shop is a long-established company among them, boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are woven into one, and each hat is meticulously sewn in a circular pattern by artisans, layer by layer.
Natural straw is breathable and perfect for sun protection, making it an essential summer hat.
At Tanaka Hat Shop, popular straw hats for all genders and generations are still carefully handcrafted one by one using traditional methods.
Sewing that tests an artisan's intuition
Straw braid, softened by soaking in water, is sewn using a hat-making machine.
Starting from the "vortex" or "crown" of the hat, it is sewn in concentric circles.
The artisans carefully sew, periodically checking the size with a hat block.
The finer the material, the more difficult the sewing, and only skilled artisans can create a beautiful shape.
Hats sewn with highly skilled techniques not only look beautiful but also offer exceptional comfort.
A local winter tradition: cold drying
Straw hats are sewn from autumn to winter in preparation for the following spring.
After soaking the material in water to soften it, the sewn straw hats are then sun-dried.
This process is often carried out during the cold, dry winter months, hence it is called "kanboshi" (cold drying), and the sight of straw hats lined up across the ground has become a "seasonal tradition" in Kasukabe City.
Molding that gives individuality to a hat
Using a dedicated molding machine equipped with a mold, the hat is pressed and shaped with water pressure.
Depending on the design, the crown and brim may be formed separately by combining different wooden molds and hand-steaming each one.
With numerous molds available, it is possible to create various hat designs by combining them.
Embellishment
After molding, sweatbands and ribbons are added as embellishments.
Everything is done by hand, with artisans meticulously sewing on each accent ribbon.
Finishing
For the finishing touch, fine straw "frays" are removed.
Straw braid sometimes has peels on its surface or sprouts sticking out when the straw is woven.
If worn as is, it can feel prickly and detract from comfort.
For the wearer's sake, artisans gently rub the hat with their palms to cut off each of these imperfections.
This reflects the artisan's thoughtfulness for the wearer.
| Product Details | |
| The boater hat is a classic women's hat. It's a timeless design loved by all ages, a staple in any summer wardrobe. This "Maran" boater hat is crafted from a slightly finer material and stands 9cm tall, designed for adults who want a secure and stylish fit. |
|
| Size | Head circumference: 57.5cm *Adjustable with hook-and-loop fastener (up to approx. -1.5cm) Height: 9cm Brim length: 6.5cm |
| Material | 〈Main body〉Natural plant material (straw) 〈Sweatband〉Polyester 〈Grosgrain Ribbon〉Rayon |
| Country of Origin | Japan |
| Remarks | 〇 As each item is handmade, there may be slight individual differences, and sizes are approximate. 〇 Please do not use a hairdryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If wet, please reshape and air dry in the shade. |
Fiore - Gardening Hat
An elegant ribbon with a floral pattern adds a touch of flair. This straw hat features a wide brim, making it ideal for sun protection. Perfect for those who want to enjoy gardening and home vegetable growing with a sense of style.
It's also great for everyday use.
Pleasing British-inspired design
The ribbon features a "floral pattern," available in two base colors: blue and navy. Following the style of England, famous for its gardening, the pattern also has a British feel.
This women's hat combines cuteness with elegance.
Excellent breathability as well as sun protection!
By sewing multiple layers of straw in a spiral, a flexible fit is created, offering exceptional comfort. Furthermore, the natural material's breathability ensures it's cool and never stuffy. The 12cm long brim is only possible thanks to the firm "straw." It stands straight, providing excellent shade without drooping.
Elegant British-style gardening hat
The ribbon is threaded through eyelets and can be used as a chin strap. For everyday use, tie it at the back of the hat or bring it around to your back for a stylish look.
Its use is completely flexible.
Founded in 1880 - A long-established company with over 100 years of history
Straw hats are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Shop is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are woven into one, and then individually stacked and sewn in a circular pattern by artisans.
"Straw," a natural material, is breathable and perfect for sun protection, making it an essential hat for summer.
At Tanaka Hat Shop, popular straw hats for all genders and generations are still carefully handmade one by one using traditional methods.
Adjustable sizer
A hook-and-loop fastener inside the sweatband allows for size adjustment by pulling the fastener.
The adjustment range can reduce the size by approximately 1.5cm from the stated size. Even for those who fit without adjustment, it's useful for fine-tuning on windy days.
COLOR
Blue
Navy
Sewing: A Test of the Artisan's Feel
Straw braid, softened by soaking in water, is sewn using a hat-making sewing machine. Sewing begins from the "crown" (called "uzu") of the hat, stacking and sewing in a circular pattern.
The artisan carefully proceeds with sewing, occasionally checking the size with a hat block. The thinner the material, the more difficult the sewing becomes, and only a skilled artisan can create a beautiful shape. Hats sewn with high-level skill are not only beautiful to look at but also offer exceptional comfort.
A Local Tradition: Winter Drying
Straw hats are sewn from autumn to winter in preparation for the following spring. After softening the material by soaking it in water, the sewn straw hats are sun-dried.
This process, often carried out during the cold, dry winter months, is called "Kanjishi" (winter drying), and the straw hats lined up across the ground have become a "seasonal tradition" in Kasukabe City.
Shaping: Giving the Hat Individuality
Using a dedicated shaping machine fitted with a mold, the hat is pressed and formed with water pressure. Depending on the design, the crown and brim may be formed separately by hand-steaming and combining different wooden molds. With numerous molds available, various hat designs can be created through different combinations.
Decoration
After shaping, decorations such as sweatbands and ribbons are added. All work is done by hand, and artisans carefully sew on each ribbon, which serves as an accent.
Finishing
Finally, any fine straw "splinters" are removed. When straw braid is woven, the surface skin of the straw can peel, or sprout parts can protrude.
If worn as is, it would feel scratchy and uncomfortable. For the sake of the wearer, each of these is cut off by hand, stroking the hat with the palm. This is the thoughtfulness of an artisan who cares for the wearer.
| Product Details | |
| An elegant straw hat with a large floral ribbon wrapped around it. Ideal for those who want to enjoy gardening and home vegetable growing with a sense of style, and also perfect for everyday use! | |
| Size | Head circumference / 57.5cm *Adjustable with hook-and-loop fastener (up to -1.5cm) Height / 9.5cm Brim length / 12cm |
| Material |
〈Main body〉Natural grass (straw) 〈Sweatband〉Polyester 〈Ribbon〉Rayon |
| Country of origin | Japan |
| Remarks |
〇As this is handmade, there may be slight individual differences, and sizes are approximate. 〇Do not use a hairdryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If it gets wet, reshape it and dry it in the shade. |
Japanese-made ten-gallon hat.
A long-selling model featuring a leather belt and upturned brim.
This wild hat with an upturned brim is also known as a Western hat or a ten-gallon hat.
It features an exquisite curve that blends well with Japanese facial features.
The breathable straw material dissipates heat, so your head won't get hot even during summer outdoor activities.
Unisex
When worn by men, it gives a wild and cool impression, and when worn by women, it gives a mannish and active impression.
It naturally blends with everyday casual clothes, T-shirts, linen shirts, denim, etc.
For women, a great point is that it's easy to wear even with your hair tied up.
A comfortable fit for Japanese people
Tanaka Hat Shop uses wooden molds that are shaped to fit the round head of Japanese people.
This reduces the discomfort of the sides rubbing and provides a deep, stable fit.
"Straw" material with excellent breathability, ideal for sun protection
Straw hats cannot be folded, which makes them a little inconvenient to carry,
but they have many unique charms.
These include the texture and coolness unique to natural materials.
Straw glitters slightly when exposed to sunlight.
This is a unique characteristic of straw, as it is not an artificial material.
Its coolness is proven by the fact that many farmers still use it,
as the stem fibers themselves have countless invisible holes,
which are thought to act as air holes after drying.
Also, because it is a slightly stiffer material, the brim does not easily droop even when made long,
making it useful for sun protection.
Even with the upturned brim, the brim is longer than usual, providing sun protection.
Additionally, the chin strap is sewn on from the beginning, making it ideal for trekking and outdoor activities.
The buckle part uses a brass-colored buckle.
The chin strap adjustment part is also made of genuine cowhide, showing attention to detail.
Straw hats are made from natural materials with good breathability, and thanks to a unique sewing method,
their UV cut rate (approx. 99%) is extremely high, making them beloved from ancient times to the present.
Established in 1880 - A long-established shop with over 100 years of history
"Straw hats" are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Shop is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where 7 strands of straw are braided into one,
and then individually sewn in a circular pattern by artisans.
"Straw," a natural material, is breathable and perfect for sun protection, making it an essential hat for summer.
Tanaka Hat Shop continues to carefully make popular straw hats for all genders and generations, one by one, using traditional methods.
Adjustable adjuster
A hook-and-loop fastener is installed inside the sweatband, allowing for size adjustment by pulling the fastener.
The adjustment range reduces the indicated size by approximately 1.5 cm. Even for those who fit without adjustment, it is useful for fine-tuning on windy days.
COLOR
Natural
Sewing that tests the artisan's tactile sense
Straw braids softened by soaking in water are sewn with a sewing machine for hat making. The sewing begins from the "crown" (called "uzu") of the hat and proceeds by overlapping in a circular pattern.
The sewing progresses carefully, occasionally checking the size with a hat block. The finer the material, the more difficult the sewing becomes, and only skilled artisans can create beautiful shapes. Hats sewn with high-level skill are not only beautiful but also exceptionally comfortable to wear.
A local seasonal tradition: Cold Drying
Straw hats are sewn from autumn to winter for the following spring. After softening the material by soaking it in water, the sewn straw hats are sun-dried.
This is often done during the cold, dry winter, so it is called "kanboshi" (cold drying), and the straw hats lined up across the ground have become a "seasonal tradition" of Kasukabe City.
Molding that gives hats their individuality
Using a dedicated molding machine equipped with a mold, hats are pressed and shaped by water pressure. Depending on the design, the crown and brim may be shaped one by one by hand-steaming, combining separate wooden molds. With numerous molds, various hat designs can be created by combining them.
Decoration
After molding, decorations such as sweatbands and ribbons are applied. All work is done by hand, and artisans carefully sew on each accent ribbon.
Finishing
In the final step, small straw "splinters" are removed. Straw braids can have peeled surfaces or sprouting parts that protrude when woven.
If worn as is, it can feel prickly and uncomfortable. For the wearer's comfort, each of these is cut while stroking the hat with the palm of the hand. This is the thoughtfulness of the artisan, caring for the person who will wear the hat.
| Product Details | |
| A long-selling model featuring a leather belt and an upturned brim. This wild hat with an upturned brim is also called a Western hat or a ten-gallon hat. Unisex. | |
| Size | Head circumference: 60cm *Adjustable with hook-and-loop fastener (up to -1.5cm) Brim length: 8cm Height: 11cm |
| Material |
〈Main body〉Natural straw (wheat straw) 〈Sweatband〉Polyester 〈Chin strap〉Cowhide |
| Country of origin | Japan |
| Remarks |
〇Since it is handmade, there may be slight individual differences, and the sizes are approximate. 〇Do not use a hairdryer as it may cause the hat to change shape. Straw hats are inherently vulnerable to water. If it gets wet, reshape it and air dry it in the shade. |
A classic men's fedora with an upturned brim at the back.
Speaking of men's hats, the hats of the famous Italian luxury brand "Borsalino" come to mind.
Made from thick straw.
This is a classic men's fedora with an upturned brim at the back.
This authentic fedora matches a wide range of styles, from casual to jacket styles.
Unisex
When worn by men, it gives a wild and cool impression, and when worn by women, it gives a mannish and active impression.
It naturally blends in with everyday plain clothes, T-shirts, linen shirts, and jeans.
For women, it's a nice touch that it's easy to wear even with your hair tied back.
Straw hats are made from natural materials and are highly breathable. Thanks to their unique sewing method,
their UV cut rate (approx. 99%) is extremely high, and they have been
loved for generations.
"Straw" material, excellent for breathability and sun protection
While straw hats cannot be folded, making them a little inconvenient to carry,
they offer many unique charms.
These include the texture unique to natural materials and their coolness.
Straw gleams slightly when exposed to sunlight.
This is a unique characteristic of straw, as it is not an artificial material.
As for coolness, it has been proven by the fact that many farmers still use them, but
the stem fibers themselves have countless invisible holes,
which are believed to act as air holes after drying.
Also, because it is a slightly stiffer material, the brim does not easily droop even when extended,
making it useful for sun protection.
An authentic fedora that matches a wide range of styles, from casual to jacket styles.
The bow-shaped ribbon also creates a classic atmosphere.
A long-established store with over 100 years of history, founded in 1880.<
"Straw hats" are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Store is a long-established company with over 100 years of history and tradition.
Straw hats are made by a unique sewing method where seven strands of straw are braided into one material, then sewn in a circular pattern, one by one, by artisans.
"Straw," a natural material, is breathable and perfect for sun protection, making it an essential summer hat.
At Tanaka Hat Store, popular straw hats for all genders and generations are still carefully made one by one using traditional methods.
Adjustable adjuster
There is a hook-and-loop fastener inside the sweatband, allowing for size adjustment by pulling the fastener.
The adjustment range reduces the size by approximately 1.5 cm from the indicated size. Even for those who fit without adjustment, it is useful for fine-tuning on windy days.
COLOR
Natural
Sewing: A test of the artisan's touch
Straw braid, softened by soaking in water, is sewn with a sewing machine for hat making. Starting from the "vortex" or "crown" of the hat, it is sewn in overlapping circles.
Occasionally, the size is checked with a hat block as the sewing progresses carefully. The finer the material, the more difficult the sewing becomes, and only skilled artisans can create beautiful shapes. Hats sewn with highly skilled techniques are not only beautiful to look at but also exceptionally comfortable to wear.
"Kanboshi," a local winter tradition
Straw hats are sewn from autumn to winter for the following spring. Since the material is softened by soaking in water before sewing, the sewn straw hats are sun-dried.
This process is often carried out during the cold, dry winter months, hence it is called "kanboshi" (cold drying). The straw hats lined up across the ground have become a "seasonal tradition" in Kasukabe City.
Shaping: Giving the hat its individuality
Using a dedicated shaping machine with a metal mold attached, the hat is pressed and molded by water pressure. Depending on the design, the crown and brim may be shaped separately by hand-steaming with different wooden molds. With numerous molds, various hat designs can be created by combining them.
Decoration
After shaping, decorations such as sweatbands and ribbons are added. Everything is done by hand, and the ribbons, which serve as accents, are carefully sewn on one by one by the artisans.
Finishing
Finally, any fine straw "splinters" are removed. When straw braids are woven, the surface skin may peel or sprouts may protrude.
If worn as is, it would feel prickly and uncomfortable. For the wearer's comfort, these are cut one by one while stroking the hat with the palm of the hand. This is the artisan's thoughtfulness for the wearer.
| Product Details | |
| Speaking of men's hats, the hats of the famous Italian luxury brand "Borsalino" come to mind. This is a classic men's fedora with an upturned brim at the back. Unisex. | |
| Size | Head circumference: 61 cm *Adjustable with hook-and-loop fastener (up to approx. -1.5 cm) Brim length: 5 cm Height: 13 cm |
| Material |
〈Main body〉Natural plant fibers (straw) 〈Sweatband〉Polyester 〈Ribbon〉Rayon |
| Country of origin | Japan |
| Remarks |
〇Because they are handmade, there may be slight individual differences, and sizes are approximate. 〇Do not use a hair dryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If wet, reshape and dry in the shade. |
Marin/h - Marin Homme - Straw Boater Hat
A straw hat with a classic feel that is popular across generations and is incredibly versatile, suitable for both Japanese and Western attire. Its design is loved by all ages and is a summer wardrobe staple.
This boater hat is also very popular among gentlemen. It has become a trend as it pairs well with traditional Japanese clothing like yukata and festival wear. Marin Homme was designed specifically for gentlemen, differing slightly from the women's boater hat.
The "classic straw boater hat" that evokes the Japanese summer
The boater hat was worn as formal wear for men during the Taisho and Showa eras. By adding a simple black ribbon, we have created an orthodox boater hat that transcends time.
This is a stylish boater hat with a Japanese flair, brought to you by a long-established straw hat maker.
Straw material, excellent breathability, ideal for sun protection
While straw hats cannot be folded, making them somewhat inconvenient to carry, they possess many unique charms that only straw hats can offer.
These include the texture unique to natural materials and their coolness. Straw gleams faintly when exposed to sunlight. This is a distinctive characteristic of straw, as it is not a synthetic material. Its coolness is proven by the fact that many farmers still favor them, as the stems themselves contain countless invisible holes, which are thought to act as air vents after drying.
Furthermore, because it is a slightly stiffer material, the brim does not easily sag even if made long, making it useful for sun protection.
Material: Sanada straw woven from 7 strands of straw
The material is "Sanada straw," woven into a Sanada cord shape. First, each strand of Sanada is hand-woven, then moistened with a spray bottle and sewn. Next, it is shaped, left to dry in the sun, and then decorated. This process of sewing → shaping → decorating is divided among three people, and through this collaboration, one hat is completed.
Established in 1880 - A long-established company with over 100 years of history
"Straw hats" are a traditional craft of Kasukabe City, Saitama Prefecture. Currently, there are few factories in Japan capable of mass production, and among them, Tanaka Hat Shop is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are woven into one, and then each hat is meticulously sewn in a circular pattern by artisans.
"Straw," a natural material, is breathable and ideal for sun protection, making it an essential summer hat. At Tanaka Hat Shop, popular straw hats for men and women of all ages are still carefully handcrafted one by one using traditional methods.
Adjustable Adjuster
Equipped with hook-and-loop fasteners inside the sweatband, allowing for size adjustment by pulling the fasteners. The adjustment range reduces the size by approximately 1.5 cm from the indicated size. Even for those who fit without adjustment, it is useful for fine-tuning on windy days.
COLOR
Natural
Sewing: The Artisan's Intuition is Tested
Straw sanada, softened by soaking in water, is sewn using a hat-making sewing machine. Sewing begins from the "crown," the top part of the hat, and proceeds in overlapping circles.
Periodically, the size is checked with a hat block, and sewing continues carefully. The finer the material, the more difficult the sewing becomes, and only a skilled artisan can create a beautiful shape. Hats sewn with high-level skill are not only aesthetically pleasing but also exceptionally comfortable to wear.
A local seasonal tradition: Cold Drying
Straw hats are sewn from autumn to winter in preparation for the following spring. Since the material is softened by soaking in water before sewing, the finished straw hats are then sun-dried.
This process often occurs during the cold, dry winter months, hence it's called "cold drying," and the straw hats laid out across the ground have become a "seasonal tradition" in Kasukabe City.
Shaping: Giving the Hat Personality
Using a specialized shaping machine with metal molds, the hats are pressed and formed with water pressure. Depending on the design, the crown and brim may be shaped separately using different wooden molds and individually steamed by hand. Having a large variety of molds allows for the creation of various hat designs through different combinations.
Decoration
After shaping, decorations such as sweatbands and ribbons are added. Everything is done by hand, and the ribbons, which serve as accents, are meticulously sewn on one by one by artisans.
Finishing
Finally, fine straw "splinters" are removed. When straw is woven into straw sanada, the surface peels or sprouts protrude.
If worn as is, it would feel scratchy and detract from comfort. For the wearer's sake, these are cut one by one by rubbing the hat with the palm of the hand. This is the thoughtfulness of the artisan, caring for the wearer.
| Product Details | |
| A stylish boater hat with a Japanese flair, brought to you by a long-established straw hat maker. "Marin Homme," designed for gentlemen, is made with fine, high-quality materials to suit men. Perfect for Japanese attire such as yukata and festival wear. | |
| Size | Head circumference: 61cm *Adjustable with hook-and-loop tape (approx. -1.5cm) Height: 9cm Brim length: 4.5cm |
| Material |
〈Main body〉Natural plant fiber (straw) 〈Sweatband〉Polyester 〈Grosgrain Ribbon〉Rayon |
| Country of Origin | Japan |
| Remarks |
〇As each hat is handmade, there may be slight individual differences, and sizes are approximate. 〇Do not use a hairdryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If wet, reshape and dry in the shade. |
Cecil - Straw Boater with Dangling Ribbon
A boater hat characterized by its long brim and long dangling ribbon.
This boater hat features a 10cm brim, a unique characteristic of straw hats, and a long dangling ribbon. The perfectly straight brim adds to its elegance.
An adult's hat with attention to detail
An elegant 10cm brim, achievable with a straw hat. The slightly shallow design and use of fine straw elevate it to an adult's hat, setting it apart from more utilitarian options.
The long ribbon can be left to dangle or tied into a bow, offering versatile styling options. It also looks stylish when tied around a bag for carrying.
Perfect not only for resort wear on your travels but also for everyday use in the city.
Straw material: excellent breathability and ideal for sun protection
While straw hats cannot be folded, making them a bit inconvenient to carry, they possess many unique charms. These include the natural feel of the material and its cooling properties.
When exposed to sunlight, straw glistens slightly. This is a unique characteristic of straw, not found in artificial materials. Its cooling properties are proven by the fact that many farmers still favor them, as the straw fibers themselves have countless invisible pores that are believed to act as air holes after drying.
Furthermore, being a slightly stiff material, the brim resists drooping even when long, making it useful for sun protection.
Made from straw braid woven with seven strands of straw
The primary material used for straw hats is barley stalks. These are woven into a braid using seven strands, creating what is known as "straw sanada" (braid).
First, the individually hand-woven braids are dampened with a mister and then sewn. Next, they are shaped using a mold, dried in the sun to remove moisture, and then decorated.
This process of sewing, molding, and decorating is divided among three people, resulting in the completion of one hat.
Established in 1880 - A long-established shop boasting over 100 years of history.<
Straw hats are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Store is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are woven together and then each hat is painstakingly sewn in a circular pattern by artisans.
Straw, a natural material, is breathable and ideal for sun protection, making it an essential hat for summer.
Tanaka Hat Store continues to meticulously craft popular straw hats for all genders and generations, using traditional methods.
Adjustable adjuster
A hook-and-loop fastener is installed inside the sweatband, allowing for size adjustment by pulling it.
The adjustment range reduces the stated size by approximately 1.5 cm. Even for those who fit without adjustment, it's useful for fine-tuning on windy days.
COLOR
Natural x Black Ribbon
Sewing: A test of the artisan's intuition
Straw braid, softened by soaking in water, is sewn using a hat-making sewing machine. Sewing begins from the "crown," the top part of the hat, and proceeds in overlapping circles.
The artisan carefully sews, occasionally checking the size with a wooden hat block. The finer the material, the more difficult the sewing becomes, and only skilled artisans can create a beautiful shape. Hats sewn with highly skilled techniques not only look beautiful but are also exceptionally comfortable to wear.
Kanboshi: A Local Winter Tradition
Straw hats are sewn from autumn to winter in preparation for the coming spring. Since the material is softened by soaking it in water before sewing, the finished straw hats are then sun-dried.
This process is often carried out during the cold, dry winter months, hence it is called "kanboshi" (cold drying), and the sight of straw hats lined up across the ground has become a "seasonal tradition" in Kasukabe City.
Shaping: Giving the hat its unique character
Using a dedicated shaping machine with a metal mold, the hat is pressed and formed with hydraulic pressure. Depending on the design, the crown and brim may be formed separately using different wooden molds, with each piece hand-steamed. Having a wide variety of molds allows for the creation of various hat designs through different combinations.
Decoration
After shaping, sweatbands, ribbons, and other decorations are applied. Everything is done by hand, and artisans meticulously sew on each accent ribbon.
Finishing
Finally, fine straw "splinters" are removed. When straw is woven, the surface skin can peel or buds can protrude.
If worn as is, it can feel prickly and uncomfortable. For the wearer's comfort, each of these is carefully trimmed by hand, stroking the hat with the palm. This shows the artisan's thoughtfulness for the wearer.
| Product Details | |
| A boater hat characterized by its long brim and long dangling ribbon. The slightly shallow design and use of fine straw elevate it to an adult's hat, setting it apart from more utilitarian options. Perfect not only for resort wear on your travels but also for everyday use in the city. | |
| Size | Head circumference: 57cm *Adjustable with hook-and-loop fastener (up to -1.5cm) Height: 8cm Brim length: 10cm Ribbon length: 60cm each side under the brim |
| Material |
〈Main body〉Natural plant fiber (straw) 〈Sweatband〉Polyester 〈Grosgrain Ribbon〉Rayon |
| Country of Origin | Japan |
| Remarks |
〇As this is handmade, there may be slight individual differences, and sizes are approximate. 〇Do not use a hairdryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If wet, reshape and dry in the shade. |
