Tanaka Hat Shop
Founded in 1880.
We are one of the few natural material hat factories in Japan, specializing in straw hats.
Currently, the business is managed by Yu Tanaka, the 6th generation.
Unlike straw hats made by pressing sheet materials into shape,
Our method involves attaching the material to a sewing machine, stitching it into the shape of a hat, and then pressing it to form the final shape – a time-consuming process.
Our artisans meticulously stitch individual braids of straw in a circular fashion to create the hat's form.
The resulting beauty is unique and exquisite, and the overlapping layers create elasticity, ensuring an exceptionally comfortable fit.
Furthermore, straw hats feel cool due to the breathability of the natural material.
Straw hats have been loved by many people for a long time.
Even now, we continue to produce traditional straw hats using the same methods as in the past.
12 products
12 products
A classic men's fedora with an upturned brim at the back.
Speaking of men's hats, the hats of the famous Italian luxury brand "Borsalino" come to mind.
Made from thick straw.
This is a classic men's fedora with an upturned brim at the back.
This authentic fedora matches a wide range of styles, from casual to jacket styles.
Unisex
When worn by men, it gives a wild and cool impression, and when worn by women, it gives a mannish and active impression.
It naturally blends in with everyday plain clothes, T-shirts, linen shirts, and jeans.
For women, it's a nice touch that it's easy to wear even with your hair tied back.
Straw hats are made from natural materials and are highly breathable. Thanks to their unique sewing method,
their UV cut rate (approx. 99%) is extremely high, and they have been
loved for generations.
"Straw" material, excellent for breathability and sun protection
While straw hats cannot be folded, making them a little inconvenient to carry,
they offer many unique charms.
These include the texture unique to natural materials and their coolness.
Straw gleams slightly when exposed to sunlight.
This is a unique characteristic of straw, as it is not an artificial material.
As for coolness, it has been proven by the fact that many farmers still use them, but
the stem fibers themselves have countless invisible holes,
which are believed to act as air holes after drying.
Also, because it is a slightly stiffer material, the brim does not easily droop even when extended,
making it useful for sun protection.
An authentic fedora that matches a wide range of styles, from casual to jacket styles.
The bow-shaped ribbon also creates a classic atmosphere.
A long-established store with over 100 years of history, founded in 1880.<
"Straw hats" are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Store is a long-established company with over 100 years of history and tradition.
Straw hats are made by a unique sewing method where seven strands of straw are braided into one material, then sewn in a circular pattern, one by one, by artisans.
"Straw," a natural material, is breathable and perfect for sun protection, making it an essential summer hat.
At Tanaka Hat Store, popular straw hats for all genders and generations are still carefully made one by one using traditional methods.
Adjustable adjuster
There is a hook-and-loop fastener inside the sweatband, allowing for size adjustment by pulling the fastener.
The adjustment range reduces the size by approximately 1.5 cm from the indicated size. Even for those who fit without adjustment, it is useful for fine-tuning on windy days.
COLOR
Natural
Sewing: A test of the artisan's touch
Straw braid, softened by soaking in water, is sewn with a sewing machine for hat making. Starting from the "vortex" or "crown" of the hat, it is sewn in overlapping circles.
Occasionally, the size is checked with a hat block as the sewing progresses carefully. The finer the material, the more difficult the sewing becomes, and only skilled artisans can create beautiful shapes. Hats sewn with highly skilled techniques are not only beautiful to look at but also exceptionally comfortable to wear.
"Kanboshi," a local winter tradition
Straw hats are sewn from autumn to winter for the following spring. Since the material is softened by soaking in water before sewing, the sewn straw hats are sun-dried.
This process is often carried out during the cold, dry winter months, hence it is called "kanboshi" (cold drying). The straw hats lined up across the ground have become a "seasonal tradition" in Kasukabe City.
Shaping: Giving the hat its individuality
Using a dedicated shaping machine with a metal mold attached, the hat is pressed and molded by water pressure. Depending on the design, the crown and brim may be shaped separately by hand-steaming with different wooden molds. With numerous molds, various hat designs can be created by combining them.
Decoration
After shaping, decorations such as sweatbands and ribbons are added. Everything is done by hand, and the ribbons, which serve as accents, are carefully sewn on one by one by the artisans.
Finishing
Finally, any fine straw "splinters" are removed. When straw braids are woven, the surface skin may peel or sprouts may protrude.
If worn as is, it would feel prickly and uncomfortable. For the wearer's comfort, these are cut one by one while stroking the hat with the palm of the hand. This is the artisan's thoughtfulness for the wearer.
| Product Details | |
| Speaking of men's hats, the hats of the famous Italian luxury brand "Borsalino" come to mind. This is a classic men's fedora with an upturned brim at the back. Unisex. | |
| Size | Head circumference: 61 cm *Adjustable with hook-and-loop fastener (up to approx. -1.5 cm) Brim length: 5 cm Height: 13 cm |
| Material |
〈Main body〉Natural plant fibers (straw) 〈Sweatband〉Polyester 〈Ribbon〉Rayon |
| Country of origin | Japan |
| Remarks |
〇Because they are handmade, there may be slight individual differences, and sizes are approximate. 〇Do not use a hair dryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If wet, reshape and dry in the shade. |
Japanese-made ten-gallon hat.
A long-selling model featuring a leather belt and upturned brim.
This wild hat with an upturned brim is also known as a Western hat or a ten-gallon hat.
It features an exquisite curve that blends well with Japanese facial features.
The breathable straw material dissipates heat, so your head won't get hot even during summer outdoor activities.
Unisex
When worn by men, it gives a wild and cool impression, and when worn by women, it gives a mannish and active impression.
It naturally blends with everyday casual clothes, T-shirts, linen shirts, denim, etc.
For women, a great point is that it's easy to wear even with your hair tied up.
A comfortable fit for Japanese people
Tanaka Hat Shop uses wooden molds that are shaped to fit the round head of Japanese people.
This reduces the discomfort of the sides rubbing and provides a deep, stable fit.
"Straw" material with excellent breathability, ideal for sun protection
Straw hats cannot be folded, which makes them a little inconvenient to carry,
but they have many unique charms.
These include the texture and coolness unique to natural materials.
Straw glitters slightly when exposed to sunlight.
This is a unique characteristic of straw, as it is not an artificial material.
Its coolness is proven by the fact that many farmers still use it,
as the stem fibers themselves have countless invisible holes,
which are thought to act as air holes after drying.
Also, because it is a slightly stiffer material, the brim does not easily droop even when made long,
making it useful for sun protection.
Even with the upturned brim, the brim is longer than usual, providing sun protection.
Additionally, the chin strap is sewn on from the beginning, making it ideal for trekking and outdoor activities.
The buckle part uses a brass-colored buckle.
The chin strap adjustment part is also made of genuine cowhide, showing attention to detail.
Straw hats are made from natural materials with good breathability, and thanks to a unique sewing method,
their UV cut rate (approx. 99%) is extremely high, making them beloved from ancient times to the present.
Established in 1880 - A long-established shop with over 100 years of history
"Straw hats" are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Shop is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where 7 strands of straw are braided into one,
and then individually sewn in a circular pattern by artisans.
"Straw," a natural material, is breathable and perfect for sun protection, making it an essential hat for summer.
Tanaka Hat Shop continues to carefully make popular straw hats for all genders and generations, one by one, using traditional methods.
Adjustable adjuster
A hook-and-loop fastener is installed inside the sweatband, allowing for size adjustment by pulling the fastener.
The adjustment range reduces the indicated size by approximately 1.5 cm. Even for those who fit without adjustment, it is useful for fine-tuning on windy days.
COLOR
Natural
Sewing that tests the artisan's tactile sense
Straw braids softened by soaking in water are sewn with a sewing machine for hat making. The sewing begins from the "crown" (called "uzu") of the hat and proceeds by overlapping in a circular pattern.
The sewing progresses carefully, occasionally checking the size with a hat block. The finer the material, the more difficult the sewing becomes, and only skilled artisans can create beautiful shapes. Hats sewn with high-level skill are not only beautiful but also exceptionally comfortable to wear.
A local seasonal tradition: Cold Drying
Straw hats are sewn from autumn to winter for the following spring. After softening the material by soaking it in water, the sewn straw hats are sun-dried.
This is often done during the cold, dry winter, so it is called "kanboshi" (cold drying), and the straw hats lined up across the ground have become a "seasonal tradition" of Kasukabe City.
Molding that gives hats their individuality
Using a dedicated molding machine equipped with a mold, hats are pressed and shaped by water pressure. Depending on the design, the crown and brim may be shaped one by one by hand-steaming, combining separate wooden molds. With numerous molds, various hat designs can be created by combining them.
Decoration
After molding, decorations such as sweatbands and ribbons are applied. All work is done by hand, and artisans carefully sew on each accent ribbon.
Finishing
In the final step, small straw "splinters" are removed. Straw braids can have peeled surfaces or sprouting parts that protrude when woven.
If worn as is, it can feel prickly and uncomfortable. For the wearer's comfort, each of these is cut while stroking the hat with the palm of the hand. This is the thoughtfulness of the artisan, caring for the person who will wear the hat.
| Product Details | |
| A long-selling model featuring a leather belt and an upturned brim. This wild hat with an upturned brim is also called a Western hat or a ten-gallon hat. Unisex. | |
| Size | Head circumference: 60cm *Adjustable with hook-and-loop fastener (up to -1.5cm) Brim length: 8cm Height: 11cm |
| Material |
〈Main body〉Natural straw (wheat straw) 〈Sweatband〉Polyester 〈Chin strap〉Cowhide |
| Country of origin | Japan |
| Remarks |
〇Since it is handmade, there may be slight individual differences, and the sizes are approximate. 〇Do not use a hairdryer as it may cause the hat to change shape. Straw hats are inherently vulnerable to water. If it gets wet, reshape it and air dry it in the shade. |
Berka - Berka - Oni-Mugi Single Long-Brim Boater Hat
A boater hat made from roughly woven oni-mugi straw.
A classic unisex hat finished with a wide ribbon.
A boater hat with an eye-catching classic wide ribbon
This hat uses "oni-mugi" straw, which is different from regular straw.
We used this roughly textured, unique straw to create a boater hat with a long brim.
The 10cm wide ribbon makes a statement that matches the hat's distinctive character.
It's a classic unisex boater hat with a strong presence.
The unusual texture captures the eye
We named it "oni-mugi" (demon straw) because it is rough and jagged like a demon's teeth.
Oni-mugi is a precious material made from "straw" but woven in a different way than regular Sanada braid.
Its characteristic is that the Sanada braid itself is jagged and coarse like teeth.
Unlike regular flat straw Sanada braid, it has a textured, uneven feel,
giving it a rustic, handcrafted appearance.
"Straw" material with excellent breathability, ideal for sun protection
We use "straw Sanada" as our material, which is made by hand-braiding seven straw stalks into one.
While straw hats cannot be folded, making them somewhat inconvenient to carry, they offer many unique charms.
It offers the unique texture and coolness of natural materials. Straw shimmers slightly when exposed to sunlight. This is a unique characteristic of straw, not found in artificial materials.
Its coolness is proven by the fact that many farmers still use it. The fibers of the stalks themselves contain countless invisible holes, which, after drying, are thought to act as air vents. Additionally, because it is a slightly firm material, even a long brim does not easily droop, making it useful for sun protection.
Established in 1880 - A long-established company with over 100 years of history
Straw hats are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Shop is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are woven into one material, and then each hat is meticulously sewn in concentric circles by craftsmen.
"Straw," a natural material, is breathable and ideal for sun protection, making it an indispensable hat for summer.
At Tanaka Hat Shop, we continue to meticulously handcraft each popular straw hat for all genders and generations using traditional methods.
Adjustable adjuster
A hook-and-loop fastener is installed inside the sweatband, allowing for size adjustment by pulling the fastener.
The adjustment range allows the hat to be made approximately 1.5cm smaller than the indicated size.
Even for those who don't need adjustment, it's useful for fine-tuning on windy days.
COLOR
Natural × Black Ribbon
Natural × White Ribbon
Sewing that tests the craftsman's intuition
Straw braid, softened by soaking it in water, is sewn with a hat-making sewing machine.
Starting from the "vortex," the crown of the hat, it is sewn by layering in a circular fashion.
The craftsman carefully sews while occasionally checking the size with a hat block.
The thinner the material, the more difficult the sewing becomes, and only skilled craftsmen can create beautiful shapes.
Hats sewn with highly skilled techniques are not only beautiful but also extremely comfortable to wear.
Kanhoshi, a local seasonal tradition
Straw hats are sewn from autumn to winter for the coming spring.
After the material is softened by soaking it in water for sewing, the finished straw hats are sun-dried.
This process is often carried out during the cold, dry winter months, hence it is called "Kanhoshi" (cold drying), and the straw hats laid out across the ground have become a "seasonal tradition" of Kasukabe City.
Shaping to give the hat character
Using a dedicated shaping machine with a metal mold, the hat is pressed and shaped by water pressure.
Depending on the design, the crown and brim may be formed separately by hand-steaming using different wooden molds.
With a wide variety of molds, it is possible to create hats of various designs by combining them.
Decoration
After shaping, decorations such as sweatbands and ribbons are applied.
Everything is done by hand, and the ribbons, which serve as accents, are carefully sewn on one by one by skilled craftsmen.
Finishing
Finally, fine straw "frays" are removed.
When straw braid is woven, the surface skin may peel off or the sprout parts may stick out.
If worn as is, it would feel prickly and uncomfortable.
For the wearer's comfort, these are cut one by one by rubbing the hat with the palm of the hand.
This is a craftsman's thoughtfulness for the wearer.
| Product Details | |
| The boater hat is a classic women's hat. With a design loved by all ages, it's a staple in any summer wardrobe. This "Malan" is made from slightly finer material and is an adult-spec boater hat with a height of 9cm, allowing it to be worn securely. |
|
| Size | Head Circumference / 57.5cm *Adjustable with hook-and-loop fastener (up to approx. -1.5cm) Height / 8.5cm Brim Length / 8cm |
| Material | 〈Main Body〉Natural Plant Fiber (Straw) 〈Sweatband〉Polyester 〈Grosgrain Ribbon〉Rayon |
| Country of Origin | Japan |
| Remarks | 〇As this product is handmade, there may be slight individual differences, and sizes are approximate. 〇Please do not use a hairdryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If it gets wet, please reshape it and dry it in the shade. |
The popular boater hat, now with a finer material for a more sophisticated adult style.
The boater hat is a classic women's hat. It's a timeless design loved by all ages, a staple in any summer wardrobe.
This "Maran" boater hat is crafted from a slightly finer material and stands 9cm tall, designed for adults who want a secure and stylish fit.
The charm of a simple ribbon that suits any outfit.
Crafted from fine straw, this hat showcases the artisan's handiwork, exuding an air of elegance.
Whether worn securely or tilted casually, the styling is entirely up to you.
With its natural feel and simple design, it's not limited to casual outfits like T-shirts and jeans; it also complements dresses made of linen and other materials.
Its charm lies in its versatility, suitable for both city and resort settings.
Founded in 1880 - A long-established company with over 100 years of history
"Straw hats" are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and Tanaka Hat Shop is a long-established company among them, boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are woven into one, and each hat is meticulously sewn in a circular pattern by artisans, layer by layer.
Natural straw is breathable and perfect for sun protection, making it an essential summer hat.
At Tanaka Hat Shop, popular straw hats for all genders and generations are still carefully handcrafted one by one using traditional methods.
Sewing that tests an artisan's intuition
Straw braid, softened by soaking in water, is sewn using a hat-making machine.
Starting from the "vortex" or "crown" of the hat, it is sewn in concentric circles.
The artisans carefully sew, periodically checking the size with a hat block.
The finer the material, the more difficult the sewing, and only skilled artisans can create a beautiful shape.
Hats sewn with highly skilled techniques not only look beautiful but also offer exceptional comfort.
A local winter tradition: cold drying
Straw hats are sewn from autumn to winter in preparation for the following spring.
After soaking the material in water to soften it, the sewn straw hats are then sun-dried.
This process is often carried out during the cold, dry winter months, hence it is called "kanboshi" (cold drying), and the sight of straw hats lined up across the ground has become a "seasonal tradition" in Kasukabe City.
Molding that gives individuality to a hat
Using a dedicated molding machine equipped with a mold, the hat is pressed and shaped with water pressure.
Depending on the design, the crown and brim may be formed separately by combining different wooden molds and hand-steaming each one.
With numerous molds available, it is possible to create various hat designs by combining them.
Embellishment
After molding, sweatbands and ribbons are added as embellishments.
Everything is done by hand, with artisans meticulously sewing on each accent ribbon.
Finishing
For the finishing touch, fine straw "frays" are removed.
Straw braid sometimes has peels on its surface or sprouts sticking out when the straw is woven.
If worn as is, it can feel prickly and detract from comfort.
For the wearer's sake, artisans gently rub the hat with their palms to cut off each of these imperfections.
This reflects the artisan's thoughtfulness for the wearer.
| Product Details | |
| The boater hat is a classic women's hat. It's a timeless design loved by all ages, a staple in any summer wardrobe. This "Maran" boater hat is crafted from a slightly finer material and stands 9cm tall, designed for adults who want a secure and stylish fit. |
|
| Size | Head circumference: 57.5cm *Adjustable with hook-and-loop fastener (up to approx. -1.5cm) Height: 9cm Brim length: 6.5cm |
| Material | 〈Main body〉Natural plant material (straw) 〈Sweatband〉Polyester 〈Grosgrain Ribbon〉Rayon |
| Country of Origin | Japan |
| Remarks | 〇 As each item is handmade, there may be slight individual differences, and sizes are approximate. 〇 Please do not use a hairdryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If wet, please reshape and air dry in the shade. |
A popular boater hat made with slightly finer material, for a more mature style.
The boater hat is a staple straw hat for women.
Unlike classic styles with short brims, the longer brim casts a good shadow over your face, also functioning as sun protection.
In addition, the wide brim offers a pleasing face-slimming effect for women.
The double-wrapped, thick ribbon is simply fastened.
The crown uses a porkpie shape with a groove.
It is also recommended for those who are tired of regular boater hats or want another type of boater hat!
A traditional craft with functionality
Straw hats are mainly made from barley stalks.
The material is "straw braid" woven into a Sanada-himo (braided cord) shape using seven strands of barley.
Straw allows air to pass through well, releasing heat that tends to accumulate inside the hat, thus preventing heatstroke.
In Japan's humid summers, you can truly appreciate the benefits of traditional straw hats.
Of course, they also make a delightful gift.
The "Tanaka Hat Shop" tag on the inside of the hat is a testament to the careful craftsmanship of Japanese artisans.
Founded in 1880 - A long-established company with over 100 years of history
"Straw hats" are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Shop is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are woven into one, and each one is sewn circularly by hand, layered by artisans.
"Straw," a natural material, is breathable and perfect for sun protection, making it an essential hat for summer.
Tanaka Hat Shop continues to carefully make popular straw hats for men and women of all ages, one by one, using traditional methods.
Sewing: A test of the craftsman's intuition
Straw braid, softened by soaking in water, is sewn using a hat-making machine.
Sewing begins from the "crown," the top of the hat called "uzu" (vortex), and proceeds in overlapping circles.
The process is carefully advanced, occasionally checking the size with a wooden hat block.
The finer the material, the more difficult the sewing becomes, and only a skilled craftsman can create a beautiful shape.
Hats sewn with highly skilled techniques are not only aesthetically pleasing but also exceptionally comfortable to wear.
"Kanboshi" - A local winter tradition
Straw hats are sewn from autumn to winter in preparation for the following spring.
After softening the material by soaking it in water, the sewn straw hats are sun-dried.
This process often takes place during the cold, dry winter months, hence it is called "kanboshi" (cold drying). The sight of straw hats laid out across the ground has become a "seasonal tradition" in Kasukabe City.
Blocking: Giving personality to hats
Using a dedicated blocking machine with attached molds, the hats are pressed with water pressure to form their shape.
Depending on the design, the crown and brim may be shaped separately using different wooden molds, steamed by hand one by one.
Having numerous molds allows for the creation of various hat designs by combining them in different ways.
Decoration
After blocking, decorations such as sweatbands and ribbons are added.
All processes are done by hand, and the ribbons, which serve as accents, are carefully sewn on one by one by skilled artisans.
Finishing
For the finishing touch, fine straw burrs are removed.
When straw braid is woven, the surface skin of the straw may peel off or buds may protrude.
If worn as is, it would feel prickly and uncomfortable.
For the sake of the wearer, these are carefully cut one by one by rubbing the hat with the palm of the hand.
This is the thoughtfulness of the craftsmen, considering the comfort of the wearer.
| Product Details | |
|
The boater hat is a staple straw hat for women. Unlike classic styles with short brims, the longer brim casts a good shadow over your face, also functioning as sun protection. In addition, the wide brim offers a pleasing face-slimming effect for women. The double-wrapped, thick ribbon is simply fastened. The crown uses a porkpie shape with a groove. It is also recommended for those who are tired of regular boater hats or want another type of boater hat! | |
| Size |
Head circumference / 57.5cm *Adjustable with hook-and-loop tape (up to approx. -1.5cm) Height / approx. 9.5cm Brim length / approx. 8.5cm |
| Material |
〈Main body〉Natural plant material (straw) 〈Sweatband〉Polyester 〈Grosgrain Ribbon〉Rayon |
| Country of Origin | Japan |
| Notes |
〇Since it is handmade, there may be slight individual differences, and the sizes are approximate. 〇Do not use a hairdryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If it gets wet, reshape it and dry it in the shade. |
Mush - Breton Straw Hat
A Breton-style hat with a beautifully feminine silhouette. The upturned front brim creates an elegant charm that brightens the face.
A feminine Breton hat with an upturned front brim. Its charm lies in the elegant, gentle curve characteristic of straw, with its rolled-up brim edge and round crown. The raised brim brightens the face and gives a crisp impression.
It's an item that easily pairs with any fashion.
Features a rounded shape with an upturned brim
While straw hats cannot be folded, making them a bit inconvenient to carry, they possess many unique charms. These include the natural texture and coolness unique to natural materials. Straw shimmers slightly when exposed to sunlight. This is a unique characteristic of straw that artificial materials lack.
The coolness is proven by the fact that many farmers still use them. It is believed that the stem fibers themselves have countless invisible pores, which act as air holes after drying. Furthermore, because it's a slightly stiff material, even a long brim doesn't sag easily, making it useful for sun protection.
Material: Straw Sanada woven from seven wheat stalks
The main material used for straw hats is barley stalks. Seven of these stalks are braided into a "Sanada cord" shape, known as "straw Sanada," which is then used as the material. First, the Sanada, which is hand-braided strand by strand, is moistened with a spray bottle and then sewn. Next, it is shaped, dried in the sun to remove moisture, and then decorated.
This process of sewing, shaping, and decorating is divided among three people, resulting in one finished hat.
Founded in 1880 - A long-established company with over 100 years of history<
Straw hats are a traditional craft of Kasukabe City, Saitama Prefecture. Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Shop is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are braided into a single material, and each one is carefully layered and sewn in a circular pattern by artisans.
"Straw," a natural material, is breathable and ideal for sun protection, making it an essential hat for summer. At Tanaka Hat Shop, popular straw hats for all genders and generations are still carefully made one by one using traditional methods.
Adjustable adjuster
A hook-and-loop fastener is installed inside the sweatband, allowing for size adjustment by pulling the fastener. The adjustment range reduces the stated size by approximately 1.5 cm. Even for those who don't need adjustment, it's useful for fine-tuning on windy days.
COLOR
Beige Ribbon
Black Ribbon
Sewing: A Test of the Artisan's Feel
Softened straw Sanada, soaked in water, is sewn using a hat-making sewing machine. Sewing begins from the "crown" part of the hat, called the "vortex," and proceeds in circular layers.
The artisan carefully sews while occasionally checking the size with a hat block. The finer the material, the more difficult the sewing becomes, and only a skilled artisan can create a beautiful shape. Hats sewn with highly skilled techniques are not only visually appealing but also offer exceptional comfort.
Local Winter Air Drying
Straw hats are sewn from autumn to winter in preparation for the following spring. Since the material is softened by soaking in water before sewing, the finished straw hats are then air-dried in the sun.
This process often takes place during the cold, dry winter months, hence it is called "winter air drying." The straw hats lined up across the ground have become a "seasonal tradition" of Kasukabe City.
Shaping: Giving the Hat Individuality
Using a dedicated shaping machine with attached molds, the hat is pressed and formed with water pressure. Depending on the design, the crown and brim may be formed separately using different hat blocks, each hand-steamed. With numerous molds available, various hat designs can be created by combining them.
Decoration
After shaping, decorations such as sweatbands and ribbons are added. Everything is done by hand, and artisans meticulously sew on the accent ribbons one by one.
Finishing
Finally, any fine straw "splinters" are removed. In straw Sanada, the surface skin of the straw can peel or sprouts can protrude when braided.
If worn as is, it would feel prickly and uncomfortable. For the wearer's comfort, each hat is smoothed by hand, and these rough spots are carefully trimmed. This is the thoughtfulness of the artisan, considering the wearer.
| Product Details | |
| A feminine Breton hat with an upturned front brim. While it may appear to be a distinctive hat at first glance, the simply finished ribbon also contributes to an elegant and sophisticated design. Its compact size is also recommended for those who have never found a hat that suits them. | |
| Size | Head circumference / 56cm *Adjustable with hook-and-loop fastener (up to -1.5cm) Height / 11cm Brim length / Front 8.5cm, Back 4cm |
| Material |
〈Main body〉Natural grass (straw) 〈Sweatband〉Polyester 〈Ribbon〉Rayon |
| Country of Origin | Japan |
| Remarks |
〇As each item is handmade, there may be slight individual differences, and sizes are approximate. 〇Please do not use a dryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If it gets wet, reshape it and air dry it in the shade. |
Large, simple ribbon as an accent
The wide brim thoroughly covers your face, effectively blocking sunlight and providing excellent sun protection.
The brim has a wire so you can freely arrange its shape, making it a timeless design that can be combined with various styles.
What is Raffia?
Raffia is a natural material processed from the leaves of the "raffia palm," which is native to Madagascar. We make hats from woven cords crafted from these fibers. The material becomes softer and more comfortable to the touch the more you use it.
There are two types of raffia weaving: fine weave and coarse weave.
Normally, coarse weave can be completed in less than a day, but fine weave takes craftsmen 2 to 3 days to meticulously finish. Tanaka Hat Shop uses fine weave, resulting in not only a delicate and beautiful finish but also exceptional comfort.
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Founded in 1880 ~ A long-established shop with over 100 years of history ~
Straw hats are a traditional craft of Kasukabe City, Saitama Prefecture.
Currently, there are few factories in Japan that can mass-produce them, and among them, Tanaka Hat Shop is a long-established company boasting over 100 years of history and tradition.
Straw hats are made using a unique sewing method where seven strands of straw are woven into one material, and then meticulously sewn in a circular pattern by hand by artisans.
Made from natural straw, these hats are breathable and perfect for sun protection, making them an essential item for summer.
Tanaka Hat Shop still carefully crafts each popular straw hat for all genders and generations using traditional methods.
Sewing that tests the artisan's intuition
The straw braid, softened by soaking in water, is sewn using a hat-making machine.
Sewing begins from the "crown" part of the hat, called the "swirl," and proceeds in a circular, overlapping pattern.
The sewing progresses carefully, occasionally checking the size with a hat block.
The finer the material, the more difficult the sewing becomes, and only skilled artisans can create beautiful shapes.
Hats sewn with highly skilled techniques are not only beautiful to look at but also exceptionally comfortable to wear.
Local winter tradition: cold drying
Straw hats are sewn from autumn to winter in preparation for the following spring.
Since the material is softened by soaking in water before sewing, the finished straw hats are then sun-dried.
This process often takes place during the cold, dry winter months, hence it is called "kanboshi" (cold drying). The straw hats lined up across the ground have become a "seasonal tradition" of Kasukabe City.
Molding that gives hats their individuality
Using a dedicated molding machine with a metal mold, the hat is pressed and shaped with water pressure.
Depending on the design, the crown and brim may be combined from separate wooden molds and shaped by hand steaming one by one.
With many molds available, various hat designs can be created by combining them.
Decoration
After molding, decorations such as sweatbands and ribbons are added.
All work is done by hand, and the accent ribbons are meticulously sewn on by artisans one by one.
Finishing
Finally, fine straw "splinters" are removed.
In straw braid, the surface skin of the straw may peel or sprouts may protrude when woven.
If worn as is, it can feel prickly and uncomfortable.
For the wearer's comfort, each of these is carefully cut while rubbing the hat with the palm of the hand.
This is the thoughtfulness of the artisan, thinking of the person who will wear the hat.
| Product Details | |
| The wide brim thoroughly covers your face, effectively blocking sunlight and providing excellent sun protection. The brim has a wire so you can freely arrange its shape, making it a timeless design that can be combined with various styles. |
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| Size | (Head circumference) 57.5cm *Adjustable with hook-and-loop fastener (up to approx. -1.5cm) *As each item is handmade, there may be slight individual differences. Sizes are approximate, so please understand in advance. |
| Material | 〈Body〉Natural plant fiber (Raffia) 〈Ribbon〉Rayon 〈Sweatband〉Polyester |
| Country of origin | Hat body: China Finish: Japan |
| Remarks | 〇As each item is handmade, there may be slight individual differences, and sizes are approximate. 〇Do not use a hairdryer as it may cause the hat to lose its shape. Straw hats are inherently vulnerable to water. If it gets wet, reshape it and dry it in the shade. |
